The Effects of World War II on Refining Processes

Blog Post 10: 

Discuss how the Second World War affected the development of petroleum refinery processes.


Evolution of a refinery is based on the demand in which the consumers have for the products. When the automobile industry came about it sparked a huge demand for gasoline and other lubricants which in turn made the industry grow. This extreme growth in demand lead to the creation of the thermal refinery. In the Second World War just using heat within a refinery was not enough to meet the demand for high performance fuels. Even with the rapid introduction of various thermal cracking processes, only 20% of the gasoline produced in the U.S. came from thermal processes. The catalytic refinery was then brought about which continued after the war.

The Catalytic Refinery arrived at a very important time for the making of high performance gasoline and other petroleum fuels in the period leading to and during the World War II. Developing catalytic processes had completely re-worked the chemistry of petroleum refining.  World War II was the backbone for urgently developing catalytic technologies. A catalytic refinery closely resembles the refineries today with a focus on making high yields of gasoline.  Through catalytic processes with the introduction of hydrotreating, catalytic cracking, reforming, alkylation, and polymerization the way of making high octane number gasoline has been built.

A catalytic refinery incorporated new thermal and separation processes such as delayed coking, visbreaking, and deasphalting.  The catalytic refinery produced large quantities of LPG and witnessed the increasing demand for kerosene jet fuel. During World War II there was a major increase for the development of refining processes.  The concerns for environmental pollution by the combustion of petroleum fuels, however, has brought emphasis on more effective finishing processes.  Because of this the modern refineries focus more on processing the heavy ends of petroleum and making cleaner fuels.

 

The Development of the Petroleum Industry Due to WWII

How has the Second World War affected the development of petroleum refinery processes?


Right around the middle of the 19th century, the main purpose of petroleum refineries was primarily to fit the demand for kerosene production – a fuel used largely for lighting in kerosene lamps, as well as acting as a good lubricant for steam engines. By the turn of the 20th century, a demand for gasoline triumphed over kerosene with the invention of the electric light bulb, as well as the first airplane and the Model T automobile.

The refining industry changed quite drastically with the commencement of the Second World War, bringing about an increased demand for petroleum products such as gasoline to be used in aircraft and land vehicles. Catalytic processing was born in the era just before and during WWII. As shown in Table 1. of Lesson 11, the development of certain processes including alkylation (1940) and fluid catalytic cracking (1942) allowed for gasoline products with a higher octane number and to be obtained in larger yields. [1] Therefore, efforts to support the war essentially increased the efficiency of petroleum refineries as it forced them to determine the best ways to produce gasoline and other crude distillates.

In December of 1942, President Franklin D. Roosevelt went on to establish the Petroleum Administration for War (PAW) in an effort to organize for such a huge increase in oil demand. This provided a trusted foundation and cooperation between many American oil companies. Besides an ever-growing demand for gasoline, WWII also invoked the production of toluene for TNT in bombs, the synthesis of rubber for tires, and oil to be used as lubricant for guns and other machinery. At the time, Japan was in control of 90% of the world’s natural rubber supplies. Being able to manufacture rubber from butadiene became vital for American oil companies, two subsidiaries of Standard Oil Of New Jersey in particular. In addition to these factors, two major pipelines were created extending from Texas to the East Coast, both of which undoubtedly helped the Allied Powers achieve victory in WWII. These were the Big Inch and the Little Big Inch pipelines, the first which carried crude oil while the other carried petroleum products. The use of these pipelines eliminated the threat of German submarines attacking oil tankers. [2]

The wide array of products obtainable from crude oil accompanied by a radical escalation in demand for these products, led to an essential yet effective development of oil refining processes, as well as a victory for the United States of America and its allies.


References:

[1] F Sc 432 Class Website, Lesson 11

https://cms.psu.edu/section/content/default.asp?WCI=pgDisplay&WCU=CRSCNT&ENTRY_ID=F20C6357261A4AE2A750C141B721E8C1

[2] Miller, Keith. “How Important Was Oil in World War II?” History News Network. N.p., 6 July 2002. Web. 29 July 2014.

http://hnn.us/article/339

World War II and the start of catalytic age of refinery

It has been a long history since petroleum refinery started in 1855 in U.S. During 1910 to 1940, thermal refinery was the major refinery process to produce light and middle distillate petroleum products. However, the new chemistry was introduced and catalytic refinery process was developed in 1930s. Compare to thermal refinery, catalytic refinery produces higher yield of petroleum products with higher octane number that reduce knocking. During the World War II, the U.S need higher yield of petroleum products and require higher octane number to run more powerful engines. The pressure from the war provides stimulus to urgently develop catalytic technologies. The World War II helped to start the catalytic age of refinery which between 1940 and 1970.

During the catalytic cracking, reforming, alkylation, polymerization was introduced and they changed the way of making high octane number gasoline. Hydrotreatment was also invented to protect platinum catalyst that used in reforming. During the World War II, intense activities of development of catalytic refinery happened. Visbreaking, alkylation, isomerization and fluid catalytic cracking were invented. All four technologies contribute to increase the yield of petroleum products which with higher octane number. These technologies are still important in the refinery process today. The catalytic age of refinery was end in 1970 not because the new chemistry was introduced. It is due to the 1973 and 1979 oil crises and environmental concerns. The World War II helped to start the catalytic age of refinery. Even the catalytic age of refinery ended, the lessons and experience we learned from catalytic age helped us go even further in the age of heavy end conversion refinery.

References

1. F SC 432 class website Lesson 11

https://www.e-education.psu.edu/fsc432/content/catalytic-refinery-1940-1970

2. Katrina C. Arabe, “How Oil Refining Transformed U.S. History & Way of Life”  January 17th, 2003.

http://news.thomasnet.com/IMT/2003/01/17/how_oil_refinin/

3.Congressional Research Service, “The U.S. Oil Refining Industry: Background in Changing Markets and Fuel Policies”

http://fas.org/sgp/crs/misc/R41478.pdf