Catalytic Reforming is being limited by the EPA

The catalytic reforming process has been in existence since 1952 and had a purpose to convert low-quality naphtha, usually heavy crudes, into high octane reformate. Catalytic reforming may be one of the most popular and frequently used reforming processes but in reality there are many other processes including platforming, powerforming, ultraforming, magnaforming, reforming, and rheniforming. [1] The catalytic reforming process utilizes chemical reactions such as dehydrenation, dehydroisomerization, dehydrocyclization, and isomerication to convert the naphthenic type crude into an aromatic or branched isomer chemical compound. Once the continuous, cyclic, semiregenerative chemical process takes place, the products formed are light naphtha, hydrogen gas, and high octane reformate. Even though the main objective was to form the high octane reformate for high octane gasoline production, which grew into high demand since the introduction of high compression internal combustion engine, the byproduct of hydrogen gas has much more value. The pure hydrogen gas can be used in many other processes such as hydrotreating and hydrocracking. Another high priority of the hydrogen gas is to lower the formation of coke on the catalysts which extends the catalyst’s lifespan and lowers frequency of replacement. In order to lower coke formation, hydrogen will need to be recycled at high rates and pressures. [1]

Even though there are many benefits from catalytic reforming and it encompasses roughly 30 to 40% of the United States’ gasoline requirements, the process it is slowly being limited due to its formation of aromatic compounds. The EPA and California Air Resources Board (CARB) see these benzene aromatics as greenhouse gas pollutants and are restricting the blending of reformate into high octane gasoline. [1] The EPA and president Obama have created the Renewable Fuel Standard (RFS) regulations in order to achieve the reduction of greenhouse gas emissions, reduce the importation of petroleum fuels, and ultimately encourage the use of renewable fuels. The overall goal was to protect future generations from health issues and the threat of global warming. [2] Every time someone fills up at the pump, a form of this law can be observed from the sticker on the pump that illustrates the percentage of ethanol used in the gasoline blend.
Resources:
1. Gary, J. H., & Handwerk, G. E. (2007). Petroleum refining: technology and economics. New York: M. Dekker.
2. Regulations & Standards | Transportation and Climate. (n.d.). EPA. Retrieved July 13, 2014, from http://www.epa.gov/otaq/climate/regulations.htm

The Importance of Different Distillation Methods in the Crude Refining Process

Crude oil is a very complex mixture of different hydrocarbons and because of this complexity there are multiple methods to distill barrels of crude into their different fuel fractions. The three methods that refineries use are True Boiling Point Distillation (TBP), ASTM Distillation (ASTM) and Equilibrium Flash Vaporization (EFV). These methods, as shown above, are in a decreasing order of significance. This means that the each method produces a different degree of separation with true boiling point being the most efficient.
True Boiling Point is a batch process that uses the physical properties of the different components of crude to separate it into its different fractions with the use of over 100 plates or a reflux ratio of 100. Another positive to distilling crude in this method is that the crude is able to be distilled at a constant temperature (due to the high number of plates) and a crude mixture would be able to be distilled as individual components where temperature is adjusted accordingly.
An ASTM Distillation process is very similar to TBP except that it does not use any plates, and has a reflux ratio of 0. This process condenses the vapors of the crude but because of the lack of plates, the temperatures are not as constant making it less effective to fractionate the crude than that of the TBP method.
The Equilibrium Flash Vaporization process allows for the crude to vaporize separating the components into gas and liquid components. As the gas travels up the stack, it comes in contact with heat exchangers which use a cold fluid to condense the vapors into its separate fuels. Each individual fuel side stream has a decreasing reflux. [1] This method has the lowest crude separation.
Sources:
1. Gary, J. H., & Handwerk, G. E. (2007). Petroleum refining: technology and economics. New York: M. Dekker.